1-to-2 Gantry Robot CNC Lathe Automatic Production Line High Efficiency Machining
Product Details
| Brand Name: | HD | Model: | FL300 |
|---|---|---|---|
| Key Word: | CNC Lathe With Gantry Loader | Max. Swiming Dia.over Bed: | Φ300 |
| Y Axis Travel: | 300 | Z Axis Travel: | 300 |
| Spindle Speed: | 2500 R/min | ||
| Highlight |
1-to-2 gantry robot,CNC lathe,automatic production line |
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Product Description
Our 1-to-2 gantry robot CNC lathe automatic production line is an unmanned machining solution designed for mass processing of shaft, sleeve and metal precision parts.
Equipped with a heavy-duty gantry manipulator and pneumatic end gripper, this auto production line realizes automatic feeding, flipping, transferring and unloading for two CNC lathes at the same time, greatly cutting labor costs and boosting production efficiency.
The gantry arm runs along linear guide rails with stable operation, high repetitive positioning accuracy and adjustable running speed. Matching with conveyor feeding bin, double-sided flip station, tailstock, 4/5-axis rotary table and double helix chip conveyor, the whole production line completes full-process automated machining without manual intervention.
All core parameters including stroke, load and reduction ratio are customizable to fit different workpieces. The anti-scratch conveyor belt avoids surface damage of finished parts, and the whole set works stably for long-time non-stop production.
Suitable for automotive hardware, hydraulic fittings, machinery accessories and other precision turning workshops, this 1-to-2 gantry CNC lathe automatic production line helps factories realize intelligent, low-cost and high-yield turning processing.
- One gantry manipulator serves two CNC lathes, greatly cutting labor input and workshop space occupation.
- High repetitive positioning accuracy and stable linear rail operation ensure consistent machining quality for mass production.
- Complete automatic workflow: feeding, flipping, transferring and unloading without frequent manual intervention.
- Flexible customizable parameters such as stroke, load and conveyor size to fit various precision metal workpieces.
- Supporting matched auxiliary equipment including conveyor bin, flip station and chip conveyor for long-time unmanned running.
U-turn device:
For double-sided workpiece machining.
It is installed at a suitable position on the automated production line. After the first sequence is processed, the workpiece is placed in the U-turn device for U-turn, and the truss air claw re-clamps the workpiece, and the workpiece is transported to the second sequence machine tool for processing.
Gripper end effector:
1,Pneumatic gripper end effector clamps workpieces securely.
2,Gantry arm travels along linear rails to move gripper cylinders and clamping jaws.
3,Adjustable serrated jaws suit various models of similar parts.
4,Gripper outline shown for reference only.
Bulk material screening elevator:
1. The operator puts/pours the workpiece into the elevator.
2. The elevator screens the workpieces through the levels, and guides and positions the workpieces during the screening process so that they can arrive at the material collection point in an orderly manner.
3. The elevator solves the problem of workers loading materials individually, and can load a large amount of materials at one time and sort and screen them by the elevator.
4. The layout and positioning are accurate, the screening is fast, and the workers are easy to operate.
5. The robot is easy to teach, which simplifies the teaching time, and employees can get started faster and have a lower learning threshold.
6. The workstation has a simple structure, reliable use, and is not prone to errors and jams.
7. The movement route is simple, the interval between loading and unloading is shorter, and the processing efficiency is increased.
Industry application:
| CNC Lathe Specifications | Unit | FL280 | FL300 | FL400 | |
| Capacity | Chuck/collet | type | Pneumatic collet/ Hydraulic collet | Pneumatic collet/ Hydraulic collet | Manual chuck 8"/Hydraulic chuck 8", *6" |
| Bed type/ guideway | Flat/LM | Flat/LM | Flat/LM | ||
| Max. swing dia. over bed | mm | Φ300 | Φ300 | Φ400 | |
| Max. length of workpiece | mm | 250(collet),*165 (chuck) | 300, 180(chuck) *260 (chuck) | 320 | |
| Max. swing dia. over slide | mm | Φ140 | Φ140 | Φ180 | |
| Spindle | Spindle bore | mm | Φ48 | Φ48 | Φ62 |
| Max. dia. of through hole | mm | Φ41 | Φ40 | Φ52 | |
| Spindle nose | A2-5 | A2-5 | A2-6 | ||
| Spindle speed | rpm | 3000/4500 | 3000/4500 | 2000/4000 | |
| Max. power of spindle | kW | 5.5 | 5.5/7.5 | 7.5 | |
| Axis | X/Z travel | mm | 280/250 | 350/300 | 380/350 |
| X/Z rapid traverse | mm/min | 15/15;25/25 | 25/15;25/25 | 20/20 | |
| Toolpost | Type | Gang type/4-station toolpost | Gang type /4-station toolpost /8-station turret |
4-station toolpost /8-station turret /Gang type tooling |
|
| No. of tool stations | No. | 4 6 | 4 10 | 4 10 | |
| Others | Power capacity | kVA | 8 | 9 | 11 |
| Dimensions (L×W×H) | mm | 1980×1450×1800 | 2110×1600×1800 | 1950×1250×1620 | |
| Weight(about) | kg | 1400 | 2000 | 2000 | |
Ensure you receive a high quality machine
- Every parts need be inspected
- Over 100 production process control
- Over 200 inspection items
- Sample processing of each machine
- 72 hours trial run before delivery
- Top quality sense, customers' requests come first
- 30 years + R & D history, the company was founded in 1993
- High-tech manufacturer with research anddesign capacity
- Stable and mature supplying system
- Young active sales and engineers for instant services(24 hours online)
- Upgrading on mechanism according to ergonomics and easy maintenance
- Our structure design principle: easy maintenance & installation, low cost maintenance, not affect production
Product Highlights
FL300 1-to-2 gantry robot CNC lathe line automates feeding, flipping & unloading for two lathes. Customizable stroke/load, linear rail precision, reduces labor by 50% for shaft/sleeve mass production.
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